Die casting is one of the most popular methods used by foundries for casting auto parts. Engineers generally follow two major casting process types and make several variations in process design. When molten metal such as aluminum, brass, CI or ductile iron is forced into mold cavities at high pressure, then the process is known as die casting. Foundries usually use this process for speedy production of bulk metallic parts that require least post-production machining. The major advantages offered by this process are as follows:
- Rich quality- Engineers casting auto components through this process are delivering durable products.
- High reliability - Auto parts castings produced with this process are highly reliable
- Quick production - Die cast tooling doesn't need high maintenance
- Geometrical shapes can be achieved- Engineers can prepare versatile design with die casting process. They can produce as much as quantity and in different sizes, surface texture or luster.
Which Applications They Produce Via Die Casting Process?
Manufacturing units are producing various castings for distinct industries including automotive, aerospace, and power tools sectors.
Different Types of Die Casting Process:
Every die casting method is intended with single aim- casting a mold using injected molten metal. One can expect superior results from these methods; it's just depend on the molten metal type, part geometry and part size. The two main methods are hot chamber and cold chamber die casting. Other than these two, there are four variations- low pressure, vacuum, squeeze, and semi solid die casting.
Hot Chamber Process
This casting process is also known as gooseneck casting and it is more popular process. Foundries use a gooseneck metal feed system to draw the molten metal inside the die cavity. This method is best suited for applications that include metals with low melting points and high in flowability, such as zinc, copper, lead, and magnesium.
Cold Chamber Process
The cold chamber die casting process is alike hot chamber method. The equipment design is intended to minimize machine corrosion instead of making large scale production. Metals having high melting point such as aluminum and aluminum alloys can be used for casting shapes with this method.
Auto parts casting foundries are making best practices to produce major high efficient auto components for industrial clients. You can even source these components from such foundries at reasonable rates. Just make a call and your order will get deliver at your doorstep!
Auto parts casting foundries are making best practices to produce major high efficient auto components for industrial clients. You can even source these components from such foundries at reasonable rates. Just make a call and your order will get deliver at your doorstep!